MTBF DEFINITION AND BASIC INFORMATION


WHAT IS MTBF?

MTBF is used in calculating reliability. It is an acronym for mean time between failures (MTBF).

Most manufacturers calculate the reliability of their systems in the same manner that is prescribed for military products. The process involves determining the basic reliability of each component that goes into the system.

The reliability estimate is based on field experience and accelerated life testing. The stress that is placed on the device in the application needs to be taken into consideration.

Once the reliability of each component is estimated and the total number of each is known, the total system reliability can be estimated. The overall reliability of a system is usually expressed as MTBF.

The MTBF is usually expressed in hours, and specifies the average number of hours that can be expected between failures in the system. The calculated MTBF is only an estimate and may not really define the actual reliability of the product.

The inaccuracies come about due to the many variables that are hard to determine. Such items as the stress (peak and average current and voltages, and junction temperatures) on the devices are often hard to determine accurately.

Other factors associated with the design are almost impossible to estimate accurately, such as noise susceptibility, effects of accumulated dust combined with humidity, and the thoroughness and correctness of the design.

Improper reactions of the system to faults or disturbances can cause the system to fail, but are not included in component reliability. Proper maintenance and installation are also often assumed in MTBF calculations.

In general, calculated MTBFs should be used as guides when actual field data are not available.

Many factors are involved in making a product as reliable as possible. These factors include design, component selection, workmanship, and conservative rating of the units.

It is very difficult to look at a product and determine its potential for reliable operation. Estimating the
relative performance of various products usually requires sorting through reliability information from manufacturers.

MTBF is an item that can be considered in determining the reliability of a power system installation.

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